Quality lid pressing machine provider: Since 2015, we have been engaged in the R&D and production of laundry pods packaging equipment and made excellent achievements. In 2018 and 2019, we successfully completed the R&D and acceptance of the first domestic laundry pods packaging equipment of P&G and Unilever. At present, our sales share about 70% in domestic market, and our water-soluble film packaging machinery is in the leading position in the industry. Find high-quality laundry pod making machines for efficient detergent packaging. It is an automatic high capacity water-sealing packing machine specially designed for high concentrated laundry detergent pods.Perfect for both home and commercial use.Our water-soluble packaging film machine and pva film packaging machinery have achieved ISO 9001 international quality certification. Additionally, we have secured over 120 certifications for innovative practical and design patents. Find even more details on lid pressing machine manufacturer.
Horizontal Form-Fill-Seal (HFFS) / Flow-Wrap Machines – Pods are inserted horizontally and then wrapped as part of a pouch in a film segment. Outputs can be as high as 30 – 50 pods per minute. HFFS/flow-wrapping machines provide format flexibility; they can package sachets, trays, or long-format wraps. HFFS can quickly be configured for different sizes or formats without spending too much time on changeovers. The following are all ancillary machines necessary for improved accuracy or multi-chamber packaging configurations. These types of mechanisms include: Vacuum Forming Machines: Vacuum forming utilizes a thermal process and vacuum to form pod cavities, making it possible to create complex pod configurations. Vacuum forming is best suited for multi-chamber pods or custom-shaped pods.
Enhancing Film Handling for Better Pod Formation – Handling the thin PVA film adds another level of difficulty to the pod making process. The film may wrinkle, tear, or shift during the pod construction, which does not set the proper pod structure. With the advent of new laundry pods production systems, many manufacturers have developed alternative film transportation methods, using new motors to move the film consistently and immovably to limit the potential for sudden pulls that may tear or damage the film while manufacturing. In addition to a new transportation method, new laundry pods production systems are using advanced cavity loading tools to construct a defined pattern for the detergent. This makes the appearance of each pod the same size and shape. Finally, to keep the film straight and in alignment while traveling through the production system, manufacturers are incorporating anti-static rollers and sensors.
A laundry pods packaging machine in operation, efficiently packaging detergent pods into sealed pouches – Examine the Skeleton: Frame Strength & Materials! A first-rate laundry pod machine stands or falls on the quality of its chassis. Vibrations travel through cheap sheet metal like ripples on a pond, loosening bolts and skewing delicate dosing lines. Thick, robot-welded beams, on the other hand, soak up motion and protect precision actuators. When evaluating equipment, don’t let the paint fool you: ask what the frame looks like after 55,000 hours of non-stop service. Tips to probe the skeleton: Run your palm along structural beams; real industrial stainless feels dense, not tinny. Ask for the alloy grade and wall thickness—2?mm?304?SS is a proven minimum for pod-making machines. Request a five-year anti-corrosion warranty—Tongchuang includes one on every laundry pod packaging machine we ship. See more information on tc-machinery.com.
Preventing Leakage Through Advanced Sealing Systems – The cost of wasting product and providing any safety or hygiene-related issues with leaking pods has been identified and addressed. New laundry pods machines have mounted seals that provide very tight seals that are uniform every time. The key innovations of machinery include: Ultrasonic sealing will use high-frequency vibration to bond films together in preferred layers without displacing heat. Intelligent heat sealing allows for temperature-controlled sealing heads responding to the thickness of the film and the detergent characteristics. Uniform pressure control that allows each pod to receive the same sealing force and minimize sealing variability. All attributes of machine development have vastly decreased the number of rejected and leakage pods from the production line.
